Overview

Emmaco UK Ltd

9 Hinchley Way
Esher
Surrey
KT10 0BD
United Kingdom

Company has 4 related addresses

 Get a Quote

Closed
Fax: 020 8398 0716
0 questions

Products

We are a specialist supplier and the UK agent for IBAG spindle systems and Argotech process monitoring systems. IBAG's high speed spindle systems offer increased accuracy and shorter lead times in a wide number of industries including aviation and automotive, production manufacturing and tooling companies. As well as a full range of cartridge high speed spindles, we can upgrade your existing machinery through our extensive retrofit service, enabling your existing machinery to provide you with higher spindle speeds and greater power for high-speed cutting tool technologies. A process monitoring system by Argotech can completely monitor your machining process for fault detection, quality assurance and performance data. We also offer a full spindle repair service, including dismantling, inspection, and cleaning. We carry out precision balancing and 48-hour test run upon completion of repair, and our engineers can provide spindle re-installation if required. Other services include spindle nose and taper grinding.

High Speed Spindles

We offer a comprehensive range of high speed spindles using the most advanced technology in the industry, providing you with extreme accuracy, more power and high torque at low speed.

Our HF high frequency motor spindles, are available with speeds up to 180,000 RPM, in sizes from 25 to more than 350 mm and power ratings from 0.1 KW to greater than 350 KW.

Small sized motor spindles, with speeds as high as 80,000 RPM, are in wide usage for milling, fine drilling, engraving, small part manufacturing and nano-technology.

High powered mid-range spindles, all with automatic tool change (ATC), are used in production machines as well as for cutting a wide variety of materials.

Large spindles are available in several motor specifications and in both AC and DC. They are typically used for production automobile and large parts, die cutting and heavy moulding.

Plug and Go Spindles

Plug & Go machine tool spindles offer high power, high speed and excellent performance, and they can be changed in as little as five seconds. We have a range of Plug & Go spindles, from the lightweight air cooled HFK 95, the water cooled HFK 90 with a 220 V AC motor, and the powerful HFK 135. The HFK 135 is available from 24,000 up to 40,000 RPM and with 8 KW S1 power rating.

As Plug & Go spindles are available in all standard machine taper adaptors, they can fit your existing machine tool without modification, instantly converting it to high speed.

Process Monitoring Equipment

Process monitors from Argotech GmbH monitor the machining process in real time, picking up problems or faults instantly and reducing scrap parts and machine repair. The result is consistently high production quality, increased efficiency, expanded capacity and lower operating costs.

They can be used for almost all machine processes and can detect tool wear or breakage, high levels of vibration, strain, axis-spindle overload, and deflection. They can also carry out automatic product dimension checks and record machine performance and efficiency information.

Process monitoring systems are available for an extensive variety of machines, and in typical applications, implementation results in a payback within one year or less.

Toolchanger

Machinery fitted with a toolchanger can be programmed to perform multiple operations without requiring an operator to manually change tooling. Our fully automatic toolchanger can be retrofitted to your existing machinery to provide you with more up-time and greater efficiency.

We offer a standard toolchanger with 8 to 16 tool pockets and integration to CNC control. We can also provide toolchangers for specialist and large tooling up to 250 mm in diameter and 500 mm in length.

Our toolchangers feature tool pocket detection to prevent misloading of tools, and a simple location system for easy installation and removal as manufacturing requirements change.

Service and Repair

Here at IBAG our spindle manufacturing skills and experience enables us to offer customers a fantastic repair service for all types of speed spindles. Our highly trained and experienced team works with specialist equipment in our dedicated spindle repair centre to design, repair and modify spindles to meet customer requirements.. Our team provides clients with an inspection report and quotation before carrying out cleaning, repair or remedial work on the spindle. Once work is carried out, spindles are tested and checked for final balancing, vibration analysis, performance testing and inspection. Please contact us at IBAG to find out more about our repair services.

Small Spindles - HF 25 to HF 45 IBAG

Small motor spindles are used for all sorts of applications in fine drilling, milling and engraving.  Swiss turning machines, engraving and various other special purpose machines use the HF25, HF33 and HF45 when undertaking small part manufacture.  Additionally, our HF45-60 spindles are effective in nano-technology machines, high speed and super-precision applications.  Automatic Tool Change (ATC) is available as an option in the HF45-60 range.  You can see detailed information on small motor spindles via the link to IBAG on our website.

Mid-Range Spindles - HF 60 to HF150

There is a wide range of applications for our mid-range spindles, such as milling, drilling, grinding, profiling, mould and die and more.  Our mid-range spindles are high-powered, making them ideal for cutting many different materials.  Hardened steel, aluminium, brass, copper, graphite and plastics all present no problem.  All spindles in this range are offered with Automatic Tool Change (ATC), as well as a selection of tooling systems.  There is a link on our website where you can see more detailed information about our mid-range spindles.

Large Spindles - HF 170 to HF 350

Large spindles from Emmaco are designed for use in mid to large sized machining centres, large bridge-type mills, multi-spindle CNC machines, as well as other specialised machine tools.  The spindles are offered in a range of motor specifications, both AC and DC.  The large spindles boast high material removal rates and prove ideal for aircraft applications and the automotive industry.  We use our specialist motor technology to deliver power, high torque and high speed.  You can find out more details about our range of large spindles via the link on our website, so do take a look.

HFK 95 "Plug and Go" Machine Tool Spindles

The Plug and Go machine spindles do the job as their name suggests.  They are designed to be easy to quickly fit into horizontal and vertical machining centres.  The tool change can take as little as five seconds and hour machine will be converted to high speed.  These spindles are very adaptable and are available with all standard machine taper adapters (BT, SK, CAT and HSK).  Across the Plus and Go range, you can be assured of superior performance for fine detailed milling and engraving, as well as for use when cutting metals.  The smallest in this range is the HKF 95, benefitting from being lightweight and air-cooled.  Take a look at our website to see more details about the HFK 95.

HFK 90 "Plug and Go" Machine Tool Spindles

We designed the HFK 90.1 Plug and Go machine tool to be suitable for markets across Europe, as well as in the USA and Asia.  Featuring the flexibility and robustness of all the Plug and Go range, the HFK 90.1 provides higher power and torque than the HFK 95.  Powered by a 220V AC motor, this spindle features water-cooled housing and is air-cooled.  More information about the HFK 90 can be seen on our website.

HFK 135 "Plug and Go" Machine Tool Spindles

With the HFK 135 model, you are looking at the most powerful spindle in the Plug and Go range, offering even more power and torque.  The HFK 135 is available with an 8KW S1 power rating, from 24,000 to 40,000 rpm.  As with all products in the Plug and Go range, high speed and power results in high quality performance suitable for engraving, drilling, hard machining of precision mould and die work, as well as a great deal more high speed machining applications.  There is more information on the HFK Plug and Go on our website.

Monitoring

Effective monitoring systems are essential to ensure that your machining processes are working productively and efficiently at all times.  The systems can keep a watchful eye on your processes and will alert you to any problems as soon as they occur.  You can count on decreased downtime and increased production uptime, whilst lowering the number of scrap and/or damaged parts produced.  Our monitoring systems can be used across a wide range of industries including automotive, chemical, aerospace, production, plastics, forming, stamping and more.  They are suitable for just about any repeatable operation.

HF High Frequency Motor Spindles

We supply a wide range of IBAG high speed spindles, all manufactured to a standard that is second to none.  Spindles range from 25 to 350mm and above, 0.1KW to more than 350KW and provide speeds of up to 180,000 rpm.  There are very many benefits to using IBAG high speed spindles, which offer high speed, high quality and high productivity coupled with lower costs.  Using state of the art technology, this range of spindles cannot be beaten for efficiency and superb performance.

Details

Info

Registration Number: n/a
VAT Number: n/a
Founded:1 January, 2005 (19 years and 3 months ago)
No of Employees: n/a
Annual Turnover: n/a
Importers:
Exporters:
Company Type:
  • Distributor
  • Service Providers

Opening Times

Monday 09:00 AM - 05:30 PM
Tuesday 09:00 AM - 05:30 PM
Wednesday 09:00 AM - 05:30 PM
Thursday 09:00 AM - 05:30 PM
Friday 09:00 AM - 05:30 PM
Saturday Closed
Sunday Closed

Edit this Company

Questions

If you've any questions about Emmaco UK Ltd products or services feel free to ask them here.

Additional Information

Brand & Trade Names

  • Argotech Machine condition monitoring system, full monitoring tool paths, cutter condition etc.
  • IBAG High Frequency Motor Spindles