Overview

DJ Assembly
A Trading Division of Cyclops Electronics Ltd

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Products

DJ Assembly is a leading electronic manufacturing service provider, offering a range of printed circuit board assembly and manufacturing services, with industry leading quality and dependability.

 

Our printed circuit boards and electronics are manufactured to the highest standard and we undertake meticulous quality checks that meet the AS9100 quality certification.

 

DJ Assembly works with clients form a range of sectors and we have spent many years honing strong relationships with global companies that work in the fields of aerospace and defence, automotive, medical, telemetry, test and measurement, LED lighting, fire and safety and the food industry.

 

We pride ourselves on the level of customer care and service we offer our clients and we work closely alongside them to ensure that we meet and exceed their expectations.

 

Obsolete Electronic Components

Cyclops knows that obsolete electronics can be a real headache. That's why we supply a huge range of electronic components and parts for active, passive and electro-mechanical products. Finding obsolete electronics is our forte, and if we cannot provide your obsolete component from our purpose-built, environmentally controlled ISO9001 storage facility in York, then we'll search the world over to find what you need. Our highly trained staff are passionate about sourcing your obsolete components, and this sets us apart from the rest. 

Shortage Electronic Components

A shortage of crucial electronic components can give you a real nightmare. Often production schedules are brought to a grinding halt because a single component is missing. So when you need an electronic component that is in short supply, come to us first and we will source your required components from all over the world. Our staff are on hand to go that extra mile in finding the parts that you so desperately need. 

Military Electronic Components

We are proud to be able to supply military and NATO specification electronic components. We stock and source your shortage, day to day and long term scheduled requirements. You can use our database search facility to check the availability of NATO and military specification parts - we have access to over ten million parts worldwide, so we are sure that Cyclops can provide the solutions. 

Hard to Find Electronic Components

Cyclops always goes beyond the call of duty to find those hard to find electric components that you so urgently need. Long after others have given up, we keep searching for the part that you need. And if we cannot find the component required, we’ll work with you to find a suitable alternative which can be cross referenced from our extensive technical data library.

PCB Assembly

DJ Assembly offers our clients a flexible approach to PCB assembly, you can use us as an additional resource in times of great demand or we can be on hand to offer advice and assistance with one off projects, initial runs and modifications. We offer a selection of different types of PCB assembly that can be used in applications that relate to aerospace testing, temperature control, monitoring and signalling of food storage and many others.

Bare PCB Supply

DJ Assembly can help you keep the cost of your Bare PCB production down by enabling you to use the resources of a worldwide sourcing and materials management service that can provide you with a steady stream of PCBs. All work meets the standards of ISO 9001:2008 and our staff are all IPC trained. We help you to reduce the time spent looking for Bare PCBs with our efficient and cost effective supply service. Should you have any specific or more unique requirements, our bespoke service allows us to build your PCB from scratch in our manufacturing facility in York.

Box Build Assembly

All of our box build assembly work is carried out to the highest standards and meets the requirements of the ISO 9001:2008. Our technical skills are second to none and all of our staff are IPC trained, so every single one of our products undergoes rigorous testing before it is dispatched to our customer. We build all of our box build assemblies in house on our plant in York and are always happy for customers to come and have a look around our premises.

Conventional / Through Hole Assembly

From our manufacturing plant in York, DJ Assembly’s trained IPC staff are able to carry out Through Hole / Conventional Assembly.  We can also use lead free, wave flow solder on larger productions runs. Should you wish to view our premises before letting us undertake any work for you, please feel free to book an appointment to look around our well-equipped facilities.

Final Assembly

An additional provision on offer by DJ Assembly is our Final Assembly services. As an added extra to our PCB services we conduct Final Assembly to extremely high standards and in line with customer’s precise requirements. We can carry out all kinds of work from basic plastic casings to highly intricate and complex panel builds, all of which comply with ISO 9001:2008 standards.

Leaded & Lead Free (RoHS) Assembly

Some industries, including the aerospace, military and medical industries remain exempt from the RoHS directive and therefore leaded and lead free PCB assembly is available with DJ Assembly.  We work alongside customers to produce assemblies that meet all of the standards of the ISO 9001:2008 as well as being in line with the needs of the customer. We can also work with clients to help them change their process from leaded to lead free and advise them of the changes that need to be made to their manufacturing process.

Product Testing

A vital part of the assembly process is to ensure that the finished product works correctly and we are proud that all of our IPC trained staff complete work that complies with the standards laid out in ISO 9001:2008. Our testing methods are extremely thorough and we use a selection of high performance equipment in order to ensure our standard of quality is met, our range of equipment includes;

 

•Digital Volt Meters (DVM)

•Oscilloscope

•Mantis Visual Inspection Magnifiers

•Variac - variable transformer

•Power Supplies

•YesTek Automated Optical Inspection (AOI)

•Rework Stations

 

Surface Mount Assembly

A top priority for us at DJ Assembly is to ensure that our machinery is state of the art and fit for purpose, we make sure that we invest money in top of the range equipment so that our customers are guaranteed to receive the most advanced PCB boards on the market. Surface Mount Technology continues to be a rapidly changing area and DJ Assembly keep abreast of those changes so that we are able to provide our customers with competitively priced and dependable PCBs.

Electronic Manufacturing Services

Another area of expertise at DJ Assembly is our Electronic Manufacturing Services, which we offer in addition to our PCB Assembly. We have been supplying Electronic Manufacturing Services for over 10 years and we can provide a flexible and inventive approach to your needs and are happy to discuss even the most unusual requests with you. Our list of Electronic Manufacturing Services includes:  

 

•Automated Optical Inspection (AOI)

•Cleaning

•Flexible Solutions

•Full Functional Testing

•Materials Procurement

•Prototype Builds

•Wave Flow Soldering

 

Capabilities and Technologies

DJ Assembly provides its services to a diverse range of organisations; from the automotive and aerospace industries to food and fire & safety, and it’s this diversity of experience that gives our team such an advantage and enables them to provide informed input in the development of new ideas.  Our assembly capabilities include; Printed Circuit Board Assembly (both through hole and surface mount), PCB handling of up to 400mm x 500mm, Automated Optical Inspection, RoHS Compliance Production and non-RoHS production where permitted. 

Quality

In April 2013, DJ Assembly were honoured to be awarded with the esteemed AS9100 quality accreditation, which is the international management system standard for the Aircraft, Space and Defence (AS&D) industry. SGS, one of the world’s foremost organisations in the certification, audit and verification awarded us with the AS9100. This award provides our clients with the knowledge that we are able to meet the quality system that is necessary for the control of processes, procedures and products in their sector in a timely and cost effective manner.

Reasons To Choose

There are many reasons to choose to work with a company such as DJ Assembly. Not only are we part of a large global group, Cyclops, providing us with a huge range of assets at our disposal, we also have a skilled and knowledgeable workforce. Our prices are extremely competitive on both low and medium volume production runs. We always ensure that each client receives a dedicated account manager, who can be with you in 24 hours. We can also guarantee your delivery will be with you on time and we have a 98.91% rate for having products with our clients within the agreed deadline. All of our products are manufactured in the UK and come with a full 1 year guarantee. Before we despatch any of our products we submit them to scrupulous testing procedures. Additionally, we are also able to source components for you worldwide and can work to find alternatives if necessary.

1 Year Guarantee

Our 1 year guarantee on all of our products allows our customers to order in confidence, safe in the knowledge that they will not be out of pocket if anything goes wrong with their product. In the unusual instance that one of our boards should fail within the 1 year from the delivery date, we will either rework or replace it completely free of charge. Although this is extremely rare, especially as our last analysis our RMA rate was less than 0.3% of all lines assembles which is a good testament to our attention to detail and the care we take in construction.

Clients

Our client list is varied, we deal with clients from all sectors and we help produce PCB’s and Electronics for use in a wide range of products and for different applications. Our client list includes well-known names from the following areas of industry:

 

•Fire and Safety

•Food Industry

•LED Lighting

•Process Control

•Test and Measurement

•Broadcast/Media

•Communication

•Instrumentation

•Scientific

•Security

•Marine

•Military

 

Testimonials

At DJ Assembly we realise that in the current economic climate clients need to be shrewder and make informed decisions before they part with any money or let a company they have never worked with before loose on a big project. Our website contains testimonials from many of our satisfied clients who are more than happy to recommend our services to others to help put their mind at rest. Please feel free to take a look at our testimonial page; you can also contact us if you would like to take a look around our premises.

Online Video Tour

Take a tour of our printed circuit board and manufacturing services using our online video tour and discover more about the machines we use and the process undertaken to deliver our quality end products.  We are also delighted to welcome visitors to view the production process first hand and to discuss individual requirements in person – please contact us to book an appointment. 

Downloads

For all the documentation you will need about our company, DJ Assembly contains a page of handy downloadable PDF’s that includes our ISO certificates, company overview and presentation, a presentation about our parent group, Cyclops and other useful information as well as our terms and conditions. Please feel free to contact us should you have any queries pertaining to any of these documents or any area of our business.

Details

Info

Registration Number: n/a
VAT Number: GB561 6334 47
Founded:1 December, 1990 (33 years and 3 months ago)
No of Employees: 21-50
Annual Turnover: 1-2m
Parent Company: Cyclops Group
Importers:
Exporters:
Company Type:
  • Manufacturer
UK Branches: York

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Questions

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