Sandvik Ltd

Sandvik Contruction has built an enviable reputation across the construction industry since its creation in 1862. For over 150 years the company has been providing high quality services, products and technical solutions to the construction industry on a world wide scale. Sandvik Construction develops and supplies product solutions for almost every construction industry application. This includes products for road building, demolition, excavation, surface rock quarrying, civil engineering and recycling, to name just a few.

We offer an extensive product range to meet the construction industry’s needs including drilling rigs, breakers, rock tools and bulk-materials handling systems as well as crushing and screening machinery. We supply our construction products to our clients only after intensive research, development and inspection has been undertaken. Our products are backed by our worldwide network of technical assistance and support as well as our on-site service and training.

Sandvik Construction works with world leaders in the quarry and construction industry in order to develop the right products for the intended job. We use the very best materials throughout our product manufacturing process in order to offer equipment that is of the highest quality and built to last as well as providing excellent value for money. Our clients benefit from enhanced productivity via our services and products along with long-term, cost effective product ownership.

At Sandvik Construction we continually invest in research and development in order to provide equipment that is of the highest quality as well as providing the highest levels of safety for operators. We also take our responsibility to the environment very seriously and develop equipment that minimises levels of emission. Visit our website to view our complete range of products and services offered to the construction industry.

Crushers and Screens

Sandvik offer an extensive range of high quality crushing and screening equipment specifically designed to enhance productivity. Our advanced crushing and screening equipment provides solutions for any size-reduction challenge whether stationary or mobile. We also have the capabilities to upgrade existing plants, effect turnkey installations and deliver complete solutions. Our range of products include mobile and stationary crushers and screens, wear protection, screening media and dust encapsulation as well as our parts and services solutions. Sandvik offers individual crushers and screens as well as a comprehensive range of consumables and key components. Visit our website to view our complete range of crushing and screening equipment.

Mobile Crushers and Screeners

Sandvik now offer an even wider range of products following the recent acquisition of Extec and Fintec. We offer a wide range of mobile crushing, screening and scalping solutions for a number of uses including quarrying, recycling, mining and contracting applications. Our mobile crushers and screens are highly flexible and meet the demands of the construction industry for on-site and on the road mobility. When combined with crawlers our screens and crushers are a compact and stable option with minimal weight. Our units are specifically designed to be compatible with each other which means that three or even more units can be combined depending on the fractions required.

Jaw Crushers

We offer a range of premium Q-Range jaw crushers, which are our mobile cruising solutions for quarrying. Our Q-Range jaw crushers are ideal for quarrying limestone and granite as well as being effective on concrete and asphalt during demolitions or a recycling environment. Our U-Range jaw crushers provide flexibility, enhanced productivity and excellent mobility. The U-Range jaw crushers have the flexibility to be linked to provide a range of fractions. The U-Range also offers a high range of automation together with interlocking features and allows one operator to control one or more units. Visit our website to view specification details on our Q-Range and U-Range jaw crushers.

Cone Crushers

Our range of cone crushers offers high levels of flexibility as well as enhanced productivity. Our HD U-Range cone crushers can easily be linked together to produce a range of fractions and offer automation with fully interlocking features. One or more of our units can easily and safely be controlled by a single operator. We also offer our Q-Range cone crushers that have been specifically adapted to meet market and customer demands. Our Premium and HD cone crushers complement and strengthen our existing crusher portfolio. Visit our website for more details on our cone crusher range contact us to see how we can provide cost effective equipment to meet your needs.

Impact Crushers

At Sandvik we listen and respond to market demands and our range of tracked impact crushers has been specifically designed with the end user in mind. Our premium impact crushers provide a mobile crushing solution for quarrying applications when dealing with granite and limestone, and are equally as effective when processing granite and concrete. The impact crushers are also ideal in demolition or recycling environments. These machines have a proven track record on a worldwide basis when used for quarrying, surface mining and construction applications. We offer a range of optional extras that permits crushers to meet your specific demands.

Screens

Our range of tracked screening and scalping equipment, including our Q-Range of screens, is suitable for applications within industries such as quarrying, construction and recycling as well as the surface and underground mining industries. The Sandvik range of screens has the ability to process materials including sand, gravel, virgin and secondary aggregate as well as landfill waste and coal. Our range of screens includes three way split screens and our unique range of tracked double screens as well as scalpers and triple deck screens. Sandvik Construction screens are second to none and can process almost any material that can be sized and sorted.

Scalpers

Our premium scalpers range includes our hardwearing Q-Range, which comes with a number of options for increased flexibility. Premium scalpers feature punched plate, heavy duty mesh, rock fingers or grizzly bars that can be fitted to the top deck while the heavy duty mesh or fingers can be fitted to the bottom in order to match specific material and application requirements. We also offer options such as Hardox hopper liners, a dust suppression system and an oil cooler. Our scalpers are widely used for applications in quarrying, surface mining, recycling and contracting, and can handle a diversity of materials including limestone, asphalt, granite, landfill and coal, to name just a few.

Semi Mobile Crushing and Screening Units

Our semi-mobile crushing and screening units have been specifically designed for stability and flexibility as well as enhancing productivity. At Sandvik we listened to the demands of our customers and acted upon those needs during the machinery design stage. Our semi-mobile crushing and screening units have the capability to be linked to produce a range of fractions. Some of our units on their own can produce three or four different fractions and fines. Features include exclusive conveyor/elevator, low feed height and minimum dismantling needed for transportation. Our semi-mobile crushers and screens also feature a centered and symmetrical design along with excellent stability.

Wheeled Semi Mobile Crushing and Screening Units

Our wheeled crushing and screening units come with a number of features and options. We offer a range of wheeled semi-mobile crushing and screening units including the Sandvik UF320, which is completely self-supporting and is ready for transportation in a short space of time. Other benefits of our units include easy inspection and maintenance as well as being environmentally friendly in regards to dust, noise and emissions. Our wheeled units are flexible and offer many options at a low cost; the units can be linked together to produce many fractions with certain models on their own producing three or four fractions plus fines.

Customer Support

At Sandvik we offer the most comprehensive customer support operation in the construction industry. Our mobile crushing and screening equipment is state of the art and requires the best in after sales service. Our customer support service includes the very best parts and consumables service offered in the industry as well as technical support from our team of expert engineers. When you buy equipment and machinery from Sandvik you enter into a partnership with us and we are there to support your long term needs throughout the lifetime of your purchase. Our company provides expert help when needed via our global network of support services.

Primary Gyratory Crushers

We offer primary gyratory crushers as part of our stationary range of crushers and screens. Our primary gyratory crushers such as the Sandvik CG series combines a well proven design with superior technology, designed to give optimal capacity in primary crushing by increasing the overall capacity during the mining crushing process. The large feed opening and the grooved mantle make the CG series ideal for crushing large boulders. Installation is fast and safe while maintenance is quick and easy thanks to the secured and self-tightening concave liners. The unique spherical spider bearing design helps to extend the lifespan of our primary gyratory crushers.

Jaw Crushers

Sandvik offers a wide range of jaw crushers as part of our stationary crushers and screen solutions. All of our crushers are single-toggle with a deep, symmetrical crushing chamber as well as an easy adjustment setting. Our jaw crushers have been carefully designed with a large feed opening and an ideal nip angle providing smooth material flow as well as high reduction efficiency and high capacity. All of our jaw crushers are tested for stress, strain, shock, vibration, noise and thermal loading. Benefits of our range of jaw crushers include simple maintenance, easy operation, low cost per ton and an enhanced lifespan.

Roll Crushers

Sandvik supply a comprehensive range of roll crushers including sizers, hybrid crushers and double roll crushers. Our C600 sizers are ideal for open pit mining for primary, secondary and tertiary crushing. Our sizers use counter-rotating balls to crush material or material can be fed through rollers and crushing plates. Our CR800 hybrids provide the ideal solution for primary and secondary crushing of soft and medium hard materials, and also have the capability to handle wet and sticky materials. Our range of roll crushers provides long-term cost effective equipment backed by our round the clock customer support.

Stationary - Impact Crushers

Our horizontal shaft impact (HIS) crushers are used for primary and secondary crushing of non-abrasive rocks. The working principle of the HIS means that materials break along the natural cleavage planes producing stress free, cube shaped products. Our CV-200-series VSI impact crushers are designed for tertiary and quaternary applications and can handle hard and abrasive rocks as well as soft, moist and sticky materials. All of our models offer high reduction ratios, high productivity, easy maintenance, low wear and low cost per ton. Our models were also designed to give the best possible product shape and provide a long-term cost effective equipment solution.

Stationary - Hammer Mills

Sandvik offers the CM420 series of hammer mills, which are the ideal solution for coal and soft mineral crushing. These are high capacity hammer mills with high reduction rates featuring grinding walls on both sides of the crusher. The rotor direction can be reversed to make optimal usage of the beater heads and this helps to ensure an enhanced lifespan of the equipment. Benefits of Sandvik hammer mills include low space requirement and long wear life as well as a high and consistent capacity. Due to the hydraulic opening device the wear parts of the CM420 are easily replaced and out hammer mills can come with a v-belt drive or a direct drive to suit your requirements.

Stationary - Cone Crushers

We offer an extensive range of cone crushers featuring an advanced design, high capacity and high reduction efficiency. Our models feature hydraulically adjusted CSS along with automatic wear compensation with options including a choice of crushing chambers and eccentric throws. Each of our cone crusher models is extremely versatile with many high performance features designed to be user-friendly and highly productive. All of our models are thoroughly virtually tested for issues such as stress, strain, shock, thermal loading, vibration and noise to provide enhanced operator safety and exceptional reliability. Visit our website to view specification details of our complete range of cone crushers.

Stationary Crushers and Screeners - Screens

As part of our stationary crushers and screens range we offer a diversity of screens for the scalping, separating and sizing of aggregates, minerals and coal. Sandvik screens come in a range of types and sizes, and our products include durable grizzly screens, circular motion screens, linear motion screens, free-fall screens and roller screens. We can provide individual units as well as complete systems and we have the experience to help you choose the right screen to meet your requirements. Our screens have been specifically designed to meet the demands of both the market and our clients in order to enhance productivity and provide cost effective equipment.

Stationary Crushers and Screeners - Feeders

Our range of high quality feeders for crushers includes secondary feeders and other feeding applications. Our extensive feeder product range includes highly robust, impact-resistant grizzly feeders, reciprocating-plate feeders and pan feeders as well as our pan-and-grizzly combinations. Our feeder solutions have been carefully designed to transfer material swiftly and economically using a smooth and controlled movement and this include our mobile and stationary feeders. Our range of feeders is diverse and full specifications can be found at our website on our stationary crushers and screens feeders product page.

Crusher Automation

Our crusher automatic control system has greatly simplified changing product specifications, maintaining a constant closed side setting and gives the ability to instantly see what is being produced by a crusher at any given time. Our crusher automation has the capability to store up to 20 different product programs as well as providing a pictorial overview of operations. The system can also show key parameters and places a wide range of information directly at the operator’s fingertips. The Sandvik ASRi™ is is an intelligent automatic setting regulation system that easily optimises a crusher in order to raise productivity and produce the best possible product shape.

Dust Encapsulation

Sandvik has worked continuously to develop dust encapsulation products that help to reduce dust emissions to a minimum as well as improving the working environment. Products such as our telescopic chute not only reduce noise but minimise the spreading of dust to surrounding areas. Our telescopic chute consists of a number of cones that prevent dust from escaping. Our telescopic chute helps to reduce operational and clean-up costs as well as reducing production losses. The telescopic chute is suitable for mineral processing, ballast production, ship loading and the handling of coal and coke as well as applications within the fertilizer industry.

Screening Media

Our range of low-noise screening media is manufactured from either reinforced durable rubber for dry applications or polyurethane for wet applications. Screening media comes in tensioned, pre-tensioned, modular and self-supporting designs. We offer out screening media in a range of standard thicknesses, aperture shapes, sizes and patterns, and we can tailor for specific applications and screens. Sandvik media screens can also be optimised to balance demands for high separation efficiency as well as long life service. We offer an extensive range of screening media including products such as modular screening media, tensioned screening media, pre-tensioned screen panels and self-supporting screen panels.

Modular Screening Media

We offer a number of modular screening media models that offer enhanced flexibility and can be tailored to meet your demands. Our modular screening media comes in rubber or polyurethane depending on whether they are used for wet or dry applications. The modular aspect allows for flat, stepped and high-low deck configurations with various aperture sizes in different deck areas permitting quick and easy changing of individual worn panels. We offer modular anti-blinding Screening media consisting of soft rubber and punched openings that can be primarily used for fine screening in difficult conditions.

Tensioned Screening Media

We tailor our rubber and polyurethane cloths and mats to your specific needs and applications. We offer our tensioned screening media in a range of aperture sizes and thicknesses as well as a diversity of lengths and widths. We also offer square, round or slotted apertures in a number of specified patterns. Our tensioned screening media products such as the WX8500 offer hole patterns that can be tailored to meet specific requirements and are extremely high quality meaning they require minimal maintenance and have an enhanced lifespan. Visit our website to view our complete range of media screening products.

Wear Protection

Sandvik offers a diverse range of wear protection products for numerous applications including light to heavy duty applications. Benefits of our wear protection products include extended equipment life, minimised noise levels, safe and easy handling as well as reduced maintenance and operating costs. Our wear protection products include wear plates, wear resistant sheeting, ceramic wear protection and HX900 cast in carbide. Our wear protection products are made from extremely durable materials that enhance lifespan and provide excellent cost saving benefits over the long term. Visit the Sandvik Construction website to view more specification details of our extensive range of wear protection products.

Wear Protection - Sandvik HX900

We have developed a number of wear protection products cast in carbide, which is a unique wear material that combines the resistance of cemented carbide with the shock resistance, malleability and forming capability of nodular iron. This material can withstand the harshest and toughest of environments and provides an extremely long lifespan throughout extreme applications. We have developed a range of HX900 carbide products including liners, blades and shoes for road maintenance, sinter crusher components and mixer paddle modules. Our HX900 carbide wear products are one of our most long term cost effective options thanks to the extremely hardwearing carbide construction process.

CIP - Customer Investment Protection

At Sandvik we offer Customer Investment Protection (CIP) that extends the standard warrant period on our range of crushers including cone crushers, jaw crushers and VSI impact crushers. The CIP extends the warranty period by two to ten years to provide additional peace of mind, higher productivity, improved profitability and increased up-time. With CIP your crushers will always be at peak performance thanks to our scheduled inspections and genuine parts as well as regular and planned maintenance. Please contact Sandvik Construction if you would like to hear more about our CIP program or already have a crusher but missed joining our program.

Sandlock™ lifting devices

Sandlock are fully CE certified lifting devices that enable changing of the mantle and concave on Sandvik's CH440 and CH550 cone crushers. The requirement to weld on attachment points when replacing or undertaking maintenance work is eliminated thus saving time and increasing safety and productivity. Sandlock offers self-locking jaws and more secure lifting with no welding and no loose parts. This is a unique lifting device that is simple, efficient and as safe as possible; Sandlock is also self-instructive. Visit our website to view more specifications of our Sandlock lifting devices.

Flexifeed crushing mantle

Our innovative and patented Flexifeed crushing mantle boasts many benefits including extending liner lifetime by 20% to 50% depending on application use. The Flexifeed crushing mantle also increases reduction by 5% and allows maintained production levels throughout the mantle’s lifespan. The Flexifeed mantle also offers maintained top size capability. Visit our website for further information on our Flexifeed mantel and contact Sandvik Construction to see how we can help improve your performance capabilities via our range of construction products including our range of mobile and stationary crushers and screens.

Oversize Breaker Crushing Mantle

Sandvik has developed and patented an Oversize breaker crushing mantle that optimises the crushing process to provide a more effective crushing process. The Oversize breaker crushing mantle breaks oversized material to help maximise productivity during operations. The crusher can be run with a finer crushing chamber to benefit from a higher reduction in the fine crushing stage. Our Oversize breaker crushing mantle has a successful track record and has been proven in Chilean mines with a reduction ratio increase of 35% and a wear life increase of 40%. Visit our website to view more specifications of our Oversize breaker crushing mantle.

Sandvik Manganese

At Sandvik we offer a wider selection of crushing chambers than any other crusher manufacturer. We have been engineering rock crushers since 1896 and our experience in this field is second to none. Our products are of the highest quality and offer a range of vital benefits to the customer including high performance, cost effectiveness, maximised utilisation, superior safety and spare parts as well as inventory management. During the manufacture of our machinery we have multiple alloys to choose from in order to ensure that our machinery meets your specific needs. We offer our range of products and services to our customers on a worldwide scale.

Sandvik Exchange programs

Our Sandvik Exchange Programs consists of agreements between Sandvik and our customers where parts can be replaced in minimum time ensuring maximum operating economy. Benefits of joining our Exchange Programs include reduced downtime, no worn parts left onsite, no investment in major parts and we guarantee all components in the supplied package. Our Exchange Programs cover the Manganese and the Pinion Shaft Housing. Visit our website to view more information on our simple, easy and cost effective Exchange Programs.

Filter kits for Sandvik cone crushers

Our cone crusher filter kits give effective and efficient performance with each filter in the kit individually tested. Benefits of our cone crusher filer kits include extension of crusher life, maximised crusher performance, minimised maintenance time and reduced operating costs. Our filters are developed to the same high quality standards as our Sandvik cone crushers and we can offer filter kits for all Sandvik cone crusher models. Our filters are correctly sized for relevant oil flow volumes and are specifically designed to operate within recommended service levels. Contact Sandvik for more details of our cone crusher filter kits designed to maximise crusher performance and reduce operating costs.