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Established in 1995, Connect-2 Technology is an experienced, leading company specialising in the design, manufacture and supply of all types of electrical cable assemblies, wiring harnesses and looms, wire kits, electronic and electrical sub-assemblies, small panel and box-builds.
Our products and assemblies are created for use in a wide range of demanding applications in industries all around the world. Alongside our incredible UK facilities, we also supply high quality products via our offshore partners. This enables our customers, based across the world, to receive the very best and efficient service that we can possibly offer.
We strive to produce products that are of a high quality yet remain cost effective to our customers. Our UK manufacturing facilities have the facilities to provide prototype and low/medium production volumes, whilst our Far East facilities have the facilities to provide medium/high volume batches to secure ongoing cost reductions. The combination of these facilities leads us to provide products and services that meet the ever increasing demands of the industry. All of our partners are ISO 9001:2000 certified.
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We supply ready cut and prepared wires to companies and organisations in many industry sectors such as aerospace and defence, communications and data, consumer electronics, industrial control, instrumentation, power and energy, rail and transportation and more. Typically, single wire ranges are from 0.03mm2 to 10mm2 (32AWG – 8AWG) for automated processing and up to 120mm2 with hydraulic cutting and termination. The lengths of wire we process are available with a wide variety of end-preparation options.
These range from insulated and un-insulated crimped terminals to precision tin-dipped ends and/or simple strip-length preparation.
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We supply a wide range of flexible braid assemblies in standard or bespoke lengths to meet customers' individual requirements and specifications. These are manufactured in a range of materials each with the capability to flex without hardening.
The properties of our flexible braid assemblies make them particularly suitable for applications that are subjected to vibration or movement. We regularly supply braid assemblies, therefore, to companies such as transportation, defence, aerospace, production machinery, control panels, door panels, etc. Many termination options are available and, if required, we will offer advice as to which options are suitable for your application.
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At Connect-2 Technology, we manufactur large quantities of heavy duty power cables, battery cables and meter tails and have done so many years. Our quality products are requested across the world for use in demanding environments where resistance to corrosion and extreme vibration is needed.
Our extensive range of heavy duty tooling provides us with the ability to terminate single wires from 0.5mm 2 to 120mm 2 in both solid and stranded variants. We use quality terminals and tooling from leading manufacturers such as Amp (Tyco), Cembre, JST and Takbro so that you can be sure our products are of the very best quality. For further information or a quote, please contact us and we will be happy to discuss options with you.
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One of our core services is the manufacture and supply of industrial umbilical and pendent power looms. We custom make a wide range of power and control looms utilising both standard and specialist connectors from a large number of manufacturers.
This enables us to provide customers with a flexible solution for industrial power applications. Our experience in the industry enables us to produce pendent looms for a range of applications such as hand-held control panels to baggage handling and hoist controls as well as many configurations of umbilical power assemblies.
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We manufacture a huge range of wire-to-wire and wire-to-board multi-pole crimp assemblies for use in various applications. We are pleased to be able to undertake both small and large batch sizes to meet customers' varying needs. We use tooling from major leading manufacturers such as AMP, Harwin, JST and Molex to create fantastic products. In addition, we also have expertise in many specialist ranges such as the Molex 1.25mm PicoBlade™ and Harwin's M80 range. Use of auto and semi-automated machinery, together with our strict quality program, ensures terminations are always made to exact manufacturer specifications.
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Our highly skilled and trained staff provide assemblies from the simplest form of control panels to more complex switchgear harnesses. Our knowledge and expertise combined with the capabilities and facilities at our plants enables us to meet most requirements of industrial OEM customers. We manufacture low, medium and high volume batches of a diverse range of wiring harnesses. These include:
- Alarm and security wire harnesses
- Battery wiring harnesses
- Control wiring harnesses
- Electrical cable and wiring harnesses
- Electro-mechanical wire harnesses
- Industrial wiring harnesses
- Multi-conductor cable harnesses
- Panel wiring harnesses
- Power wiring harnesses and looms
- Switch and indicator wiring harnesses
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Our ribbon assembly service has been created to enable us to meet most, if not all, industry requirements. We can manufacture many types including shielded and unshielded ribbon and cable applications including system-to-system and board-to-board.
We are pleased to have the capabilities and facilities to undertake both small and large volume requests in the UK and from our Far East partner. All of our production facilities are ISO 9001:2000 certified and strict quality control and final inspection processes are followed at all stages of production.
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The demand for custom designed coiled leads for electrical and electronic applications has increased over the years. We have developed our services to meet the growing demands in this area and are able to provide solutions to a range of coiled cable requests. We can supply custom manufactured electrical and electronic coiled leads for many application areas. These include:
- Communications
- Industrial Equipment
- Control
- Computer
- Audio/Video
- Power Management
- Environmental
- Test & Data Collection
- Gaming
- Medical
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We provide a range of quality co-axial cable assemblies, all of which are available in standard form or can be manufactured to meet specific requirements.
Our wide ranges of coax cable assemblies are suitable for a diverse range of applications. Our automated co-axial cutting and stripping facility ensures consistent and highly accurate cable preparation in accordance with connector manufacturers' tolerances.
We can accommodate co-axial and tri-axial cables of up to 11mm O.D. with strip lengths up to 40mm. Extensive co-axial options are available.
For further details, please visit our website, or contact us for information.
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We custom manufacture any configuration of Cat 5e & Cat 6 cable assemblies, both UTP (unshielded twisted pair) and STP (shielded twisted pair), to any specified length. In our UK factory we use high quality assembled components from a range of renowned manufacturers such as Molex, Tyco, MH, Nexans, Draka, Minitran and more. We can accommodate order quantities from as low as 50 pieces. Order quantities via our Far East partner are as low as 500 pieces. Please contact use with your Cat5e & Cat6 cable assembly requirements for a quote and information on how we can meet your requirements.
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We provide wide ranging specific solutions to many exacting data transmissions, I/O and low-power, and hook-up requirements from micro-pitch to large, multi-pole assemblies. We source materials from an extensive range of trusted connector manufacturers from around the world. Our production and technical capabilities provide us with the means to manufacture most types of multi-pole connector assembly incorporating both solder and crimp technologies. These include:
- Standard D Types
- Hi-D Types
- Industrial Circular
- IP Rated Circular
- Miniature Circular
- Waterproof Circular
- Industrial Rectangular
- Heavy Duty Connectors
- Modular Power Connectors
We also supply a wide selection of 'commercial' D (UL 94V-0) connectors.
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Our full range of mains cable assemblies are made to the highest industry standards and are supplied at cost effective prices. We custom make mains cable assemblies to suit a range of customer specifications.
Main cable configurations include straight or coiled cords, incorporate stripped cores with tinning and/or terminations to individual requirements, as well as over-moulding of grommets etc. These configurations are all undertaken to your exact requirements.
We supply a vast number of options including most country specific mains cord sets 100% individually tested with full BSI, VDE, D, N, S, UL, etc. approvals. For further details of our mains cable assemblies please visit our website or call us at Connect-2 Technology where we will be happy to help.
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We are proud to supply materials for use in demanding, heavy, industrial applications. Our highly professional team of skilled engineers create many cable assemblies for applications within the military where quality and precision is paramount.
Many inspections are undertaken throughout the assembly process as well as 100% final electronic testing combined with visual inspection procedures and full document control to provide the high levels of assurance that are demanded by the sector.
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Our DIN-Rail assemblies are made to customers' specific requests. Assemblies include cutting to size, slotted, and un-slotted DIN Rail using component DIN parts from trusted manufacturers such as Allen Bradley, Entrelec, Imo, Phoenix Contact, Wago, Weidmuller, Wieland, and more.
Typical DIN rail assemblies can comprise many separate parts such as terminal blocks, ground blocks, fuse blocks, circuit breakers, interface modules, contactors, power supplies, relay basses, markers, bridges, end covers, stops and more. Customers benefit from purchasing the complete, final DIN-rail assembly under a single part number. This eliminates the need to order and stock multiple components and reduces costs too.
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With more than fifteen years of experience within the industry our team utilises an extensive range of panel components such as PCB and interconnection assemblies, encapsulation and potting, plastic housings, plastic parts and covers as well as convenient approved sources for metal work (drilled and formed) with various coating options. Our sub-assemblies are used in many applications such as:
- Airport Baggage Handling
- Environmental Equipment & Controls
- Fire Protection
- Green Energy Equipment
- Home Care Products
- Multimedia
- Power Control Equipment
- Security & Alarms
- Sira Certified Luminaire Manufacture
- Test & Measurement
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Connect-2 Technology has been supplying cable assemblies to industries such as industrial, medical, telecommunications, marine, instrumentation for many years. Our highly experienced team has fully controlled access to Far East manufacturing resources via our Far East partner for quality, cost effective solutions.
Our standard lengths of cable assemblies are complemented by our ability to product customised lengths. All of our cable assemblies follow strict quality control processes to ensure our customers receive the highest quality products.
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