The Metal Improvement Company (MIC) offers a range of services to enhance the performance of metals and other materials. We provide quality controlled and cost-effective surface treatments that improve the resistance of your metals against premature failure, allowing your critical components to reach their maximum potential. These include controlled shot Peening, peen forming, laser Peening, C.A.S.E isotropic finishing, engineered coating, Peenflex protective moulds, and Peentex architectural finishing.
MIC has a network of 68 dedicated international facilities, meaning customers have access to our services almost anywhere in the world. Most of our services can also be completed on-site, so you can call upon our experience and expertise wherever and whenever you require.
Our services have the approval of most international regulatory bodies, including FAA, AS9100, NADCAP, ISO 13485, and ISO 9001:2000. That's why organisations from a range of industry sectors trust MIC to enhance the quality and performance of their materials. We have worked in a number of fields, including aerospace, architectural, automotive, medical, chemical processing, general engineering, power generation, and oil, gas and petrochemical. We maintain quality process controls of the very highest standard to ensure that our services meet the latest industry specifications. Our engineers understand the challenges faced by many industries, so whatever your requirement, MIC has it covered! Give us a call today to discuss your requirements.
Residual tensile stress induced during the manufacturing process can often result in component failure when the material is placed under severe working conditions. Typical examples of premature failure include corrosion fatigue, metal fatigue, stress corrosion cracking, intergranular corrosion, galling, fretting, spalling and general wear. Controlled shot peening is an effective, practical method of inducing surface residual compressive stresses which improves performance and extends the life of critical components in a wide range of applications.
MIC also undertakes peen forming, a process that induces beneficial compressive stresses in order to create curvature and profile from welded or machined structures. It also corrects distortion from machined and heat treated metals. Peen forming offers numerous advantages, including an improved resistance to stress corrosion cracking and flexural bending fatigue. The process is completed at room temperature, without the need of forming dies. Peen forming is suitable for wing skins, aircraft components, large connecting rods, transmissions, crankshafts, and rocket structures.
This process induces deep residual compressive stresses which enhance the fatigue strength of metallic components. It enables designers to surgically place residual compressive stress into key areas of components in order to prevent crack initiation and growth. For many years, laser peening has been used to improve the fatigue life of aerospace components, including turbine engines and aircraft structures. It is also now used to peen form wing skins for intercontinental aircraft, and has been used in automotive applications, power generation, nuclear waste disposal, medical implants and petroleum drilling. If you would like to find out more about how laser peening works, simply follow the link to the MIC website.
This process is used for metals which require exceptional bending and contact fatigue strength, as well as enhanced surface properties for resisting heavy loads. C.A.S.E Isotropic finishing is undertaken after controlled shot peening is completed, thereby further enhancing the fatigue life of the component's surface. The process is ideal for surfaces which require mirror like finishes, finishes suitable for microbiological cleansing and sterilisation, increased lubrication retention, reduced lubricant temperature, and reduced contact fatigue. Isotropic finishing is often used on transmission and valve train gears in aerospace, automotive and earth moving applications. Surfaces that have been subjected to this process have been shown to be five times more resistant to pitting.
E/M Coating Services (a division of MIC) are specialists in solid film lubricants and zinc rich coatings. We offer a range of coatings that protect materials from corrosion, improve wear life and performance, and reduce maintenance costs. Lubricants and coatings include: dry film lubricants (MoS2, PTFE, Graphite and WS2), zinc rich coatings for corrosion protection, impingement coatings, non-stick/release coatings for low coefficients of friction, dampening materials for rubbers and plastics to reduce noise and squeaking, coatings for EMI/RFI shielding to control electromagnetic interference, and much more. Our engineered coatings are used to enhance the performance of a variety of components, including pumps, valves, gears, bearings, gaskets, seals, bolts, locknuts, washers, and magnets.
Peenflex mouldings protect component parts from damage and abrasion typically inflicted during the various stages of processing, moving, lifting, storage and despatch. Our damage review teams assess component requirements to produce mouldings that meet your needs, helping you to reduce the costs induced by damage and delays. They offer exceptional levels of wear resistance and can be recycled throughout the handling stages.
MIC uses controlled shot peening to create a decorative textured finish that we call Peentex. It is used to improve the practicality and aesthetic appearance of surfaces in architectural applications. This process can be undertaken on a range of materials, including metal, glass, wood, and acrylic sheeting. We have been providing creative Peentex finishes to the construction and architectural design industries for over 60 years! The Peentex finish offers numerous benefits, including an enhanced damage and corrosion resistance, improved scratch prevention, resistance to graffiti and stickers, and an easy to clean surface. It has been used on street furniture, hand rails, metal and glass decoration, sculptures and monuments, countertops, reception desks and more!
Wherever and whenever you need us, we'll be there to offer the same great material enhancing services on-site. Whether it's at your premises or in the field, our crews can be mobilized at short notice, anywhere in the world. This on-site service is ideal for treating equipment or plant that cannot be easily moved: for example, steam turbines, bridges, storage vessels, street furniture, mining facilities, and food processing equipment. If you would like any further information on our services and the types of applications they can be used for, please don't hesitate to give MIC a call!
Thermal spray coating offers a number of benefits whether you
are coating newly engineered parts or repairing components that have
deteriorated due to high temperatures and corrosion. Our thermal spray coatings
are highly durable and can extend and enhance the life of your components. The
technology used allows us to offer a choice of coatings including metal,
ceramics, alloys and carbides to name a few. We can control the thickness of
the coatings and our robotics can coat complex and multifaceted parts. We
provide our thermal spray coating service to a number of industries including
automotive, aerospace, power generations and oil and gas.
Our Procoat 100 coating is one of our toughest coatings on
offer. Procoat 100 is a water based and air cured coating that can be applied
by either spraying or dipping to leave a chemically bonded surface that
provides the ultimate protection against water penetration and corrosion. Unlike
the many other coatings available the Procoat 100 cannot be penetrated by
moisture and this ensures that salt and chemical loaded moisture will not be
able to damage metal parts that are protected by Procoat 100. This coating is
one of the most advanced available when it comes to protecting metals and is a
cost effective solution compared to other coating materials.
Our company can now offer a comprehensive vapour degreasing
service including the degreasing of intricate parts through to items weighing
one tonne. We use state of the art, computer controlled technology to carry out
this service and can provide effective cleaning including oils, heavy greases
and waxes. Our vapour degreasing process eliminates the need for high pressure
spraying, resulting in a deeper degreasing process that can cover the most
complex and important areas. The vapour degreasing service offered by our
company vapourises any moisture resulting in a dry surface finish that will
help to decrease the risk of corrosion.
Metal Improvement Company has a long standing, excellent
reputation as a provider of high quality surface treatments that protect and
extend the life of your metal equipment. We strive to not only meet but exceed
our customer’s demands and we adhere to the most stringent working codes and
practices. Our company has a wide range of approvals from a diverse number of
industries from aerospace through to medical devices. Our accreditation and approvals
have been given due to the high quality of our products, our professional
working practices and our continued commitment to exceeding our customer’s expectations.
A list of our approvals can be found by visiting our website accreditations
Our company has a proven track record when it comes to the high
quality of products offered and the highest levels of customer satisfaction. We
believe that our experienced engineers are a vital component towards providing
the ultimate solutions to meet our customer’s demands. We are an
internationally recognised and accredited name in the field of protective
surface treatments with over 70 international departments around the world and
in the UK. Our professionals work with our clients to provide the best
treatments to meet their requirements and our field crew are available on
demand to provide assistance around the world.
The aerospace industry is one of the most demanding sectors when
it comes to high performance materials that are able to withstand pressure from
extreme environmental conditions. Our company has been providing the aerospace
industry with a diverse range of protective surface treatments for over 60
years. The aerospace industry recognises that our products will help to prevent
stress and the general corrosion of their equipment as well as improving damage
tolerance and fighting metal fatigue. This demanding industry trusts our
company’s experience and capabilities to provide products of the highest
quality that will enhance, extend and protect their critical components.
At the Metal Improvement Company we understand the importance of
providing high quality, protective surface treatments that are cost effective
and have high performance capabilities. These issues are critical in the
automotive industry and especially so when it comes to competitive racing. The
final condition of components used in competitive racing must be able to
withstand very high loads as well as high levels of surface stress. Our
protective surface treatments help to increase automotive endurance limits by
up to 20% as well as extending component life span by up to 30%. Our surface
treatments help to increase automotive performance characteristics and will
protect from damage and cyclic loads.
The Metal Improvement Company has over 40 years of experience in
providing the medical industry with surface treatments of the highest quality.
Our precision treatments can extend and enhance the lifespan of medical devices,
tools and equipment as well as increasing performance and avoiding issues such
as fatigue and stress corrosion cracking. We understand the importance of the
high performance levels needed for critical components in the medical industry
and can offer bespoke solutions to meet these demanding requirements. We use
controlled shot and laser peening processes to provide the ultimate protection
across our entire range of medical equipment treatments.
The power generation industry can be one of the most demanding
sectors and they rely on our experience when it comes providing the best
treatment solutions to meet their high performance requirements. We are world
market leaders in the manufacture and supply of protective surface treatments
that will enhance and extend the life performance of critical equipment for the
power generation industry including nuclear power generation. Our treatments
can help metallic and non-metallic materials withstand extreme weather
conditions and we provide specialist assistance in the form of on-site maintenance
and repairs at short notice as needed.
Our entire range of surface treatments undergo a process of
stringent and vigorous testing both in the laboratory and in the field. This
testing is undertaken to ensure that our products can withstand the extreme
conditions and pressures that they will encounter within a number of industry
uses. The protection capabilities of our surface treatments are second to none
and can help to decrease material failures caused by fatigue, stress corrosion
cracking and fretting. Our products can also help to protect against wear,
intergranular and common corrosion as well as galling caused by the adhesion of
Registration Number: FC 006968
VAT Number: GB 126 7764 47
Parent Company: Metal Improvement Company
UK Branches: Newbury, Derby, Sunderland, Evesham, Chester, Litchurch, Earby, Galway Ireland
ISO Compliance: ISO 9001:2008
|Brand & Trade Names
- CASE Istropic Super finishing
|Primary Market Areas
- Aerospace & Defence
- Agriculture & Farming
- Architecture, Building & Construction
- Chemicals & Pharmaceuticals
- Engineering & Automotive
- Food & Drink Processing
- Oil & Gas
- Packaging, Paper & Print
- Plant & Machinery
- Water & Waste Management