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Todaysure Ltd specialise in the design, manufacture and installation
of incinerators, cremators and combustion systems. Over the years, we have installed
our Surefire systems in locations all over the world, and along the way we've
built a solid reputation for quality equipment that is engineered to the highest
standards. With a Surefire incinerator or cremator, you can expect reliable, trouble
free operation over an extended period of time.
We're an ISO accredited company with state-of-the-art design and manufacturing
facilities near Manchester. Our expertise lies in the production of bespoke designs,
from the most basic individual incineration system, right through to large scale,
turnkey engineered plants. Our wide network of customers includes hospitals and
clinics, abattoirs, laboratories, veterinary and research establishments, pharmaceutical
companies, pet crematoria, agricultural establishments, government departments,
security and defence organisations, oil exploration companies, NATO/UN, airports,
seaports, and labour work camps. In fact, the Surefire range of incinerators, cremators,
and combustion systems are used wherever there is a requirement for the destruction/treatment
of solid and liquid wastes.
All of our incinerators come with the option of automatic loading, and all of them
may include a heat recovery system that converts heat energy of flue gases in useful
steam, hot water or hot air. Incineration facilities can also be fitted with flue
gas abatement.
The Surefire range meets and often exceeds most global environmental standards,
including the EU Waste Incineration Directive EC 76/2000 and the US Environmental
Protection Act.
Below you will find a summary of the Surefire range and the ancillary equipment
we manufacture. Remember, Todaysure Ltd specialises in tailored systems, so give
us a call if you would like to discuss your application requirements with our experts.
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Surefire Incinerators
Our Surefire incinerators have been engineered to provide a safe
and efficient solution for the disposal of a wide range of liquid and solid wastes,
including medical, animal and hazardous wastes. The range is includes (but is not
limited to) rotary combustion chambers, fixed hearth units, stepped hearth combustion
chambers, hot incandescent hearth units, containerised incinerators, mobile incinerators,
starved air gasification units, sludge and liquid waste incinerators, thermal oxidisers,
waste oil combustion plant, and waste to energy systems. Find out more about these
systems by visiting the Todaysure website, or get in touch with the team by telephone
for detailed advice and information.
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Loading and Feed Systems
Loading waste into the primary combustion chamber can be carried
out manually or automatically, depending on the capacity of the plant and the nature
of the waste. Loads exceeding the capacity are generally considered unsafe and operationally/environmentally
inefficient. Bagged waste weighing up to 200kg can be manually loaded into the incinerator.
Anything above 200kg should be automatically loaded. Todaysure manufactures a full
range manual and automatic loading systems, including bin tippers, elevators, container
handlers, ram loaders, crushers, conveyors, and sludge/liquid feed systems.
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Secondary Combustion Chambers
This is where waste in the gaseous phase is treated. Combustion gases that are given
off in the primary chamber are transferred into the secondary chamber through a
refractory lined duct. Additional combustion air is added at the inlet of the secondary
chamber, and additional heat is provided by an afterburner. Air jets induce turbulence
which mixes the combustion products with heat and combustion air. This process reduces
the partial combustion products (carbon monoxide) and contaminant combustion products
(volatile organic compounds and nitrogen oxides) to a minimum.
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Energy Recovery Systems
Gases that exit the secondary chamber can be ducted directly into a waste heat boiler
which converts gaseous energy into useful energy such as hot water or steam. These
boilers are constructed to the latest applicable standards and are heavily insulated
and clad in aluminium. Control and safety features include level gauges, level switches,
safety valves, crown valves, blow down valves and pumps. To find out more about
our energy recovery systems and how they work, please consult the Todaysure website,
or simply give us a call.
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Flue Gas Abatement
For compliance with the EU Waste Incineration Directive 76/2000, exhaust gases can
be directed through a dry gas abatement plant. This comprises of a bag or ceramic
filter house and a storage/feed system for the sodium bicarbonate and activated
carbon system. Gases that exit the energy recovery plant are injected with lime
or sodium bicarbonate and activated carbon that are stored in containers or silos
which lie adjacent to the gas cleaning system. The lime/sodium bicarbonate reacts
to neutralise acid components found in the gas, including sulphur dioxide and hydrogen
chloride, while the carbon absorbs heavy metals and any dioxins.
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Supervisory Control Systems
All incineration and cremation plant, including energy recovery systems and gas
abatement systems, are controlled by a supervisory human machine interface. This
innovative system continuously monitors plant performance and automatically trims
and corrects any out of tolerance parameters. Used together with the emission monitoring
package, the supervisory control system records, reports and archives emissions
(including NOx, SO2, HCI, Particulates, CO, O2, H20 & TOC) which are released
into the atmosphere.
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Containerised and Mobile Incinerators
We design and manufacture a diverse range of containerised and mobile incinerators
for use on remote and/or temporary sites. Find out more about our containerised,
skid mounted and trailer mounted incinerators on the Todaysure website. For any
further advice or guidance regarding the systems that we produce, please do not
hesitate to get in touch..
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